How To Mig Weld Automotive Sheet Metal

The best two electrodes for welding auto body sheet metal is either ceriated tungsten or thoriated tungsten.

How to mig weld automotive sheet metal.

Avoid warping the sheet metal. The main reason to use a smaller diameter wire is that it takes less heat for melting and hence the metal around the weld is not heated to a very great extent. I keep blowing through my thin sheet. Sheet metal warps easily and also can burn through easily.

Place the welding tip wire at the gap and tack weld several small spots spacing them evenly apart. Short quick welds when welding sheet metal with a mig welder you do not want to try and run one long bead like when you re welding heavier metal. Ditch a 1 8 inch tungsten electrode for something much smaller like 1 16 inch tungsten. For mig welding sheet metal it is often recommended to use an electrode wire of the smallest diameter to prevent burn through and warping.

Tack in a few places apart from each other and wait until the panel is cool to the touch. Because it will have you a lot more control over the whole process and it is more forgiving in case you do anything wrong. Then tack between the two previous tacks. Andy gives helpful insights and tips to mig weld thin sheet metal.