1 first you want to make an expanded template for your box out of cardboard paper etc.
How to make a metal box out of sheet metal.
I have a graph paper drawing in the pics below but its not for this box 2 trace your template on to your piece of sheet metal as pictured i suggest 20 22 gauge steel 3 cut your piece into the same shape as template.
To make things easy for my students i designed our classroom box so it would be able to work on the size of a standard 8 5 x 11 piece of paper.
Custom cut metal box or tray just the way you need it.
The box i have my students create in class ends up being 5 5 x 2 x 3 5.
Use the corner notcher to cut out any right angles but be sure to line it.
Creating a 22 gauge sheetmetal box from scratch.
Cut four strips of metal each long enough to reach from the bottom to the top of the box and wide enough to be bent in half and secured usually about an inch or so on each side so 2 3 inches total width.
Small metal box or large metal box made out of aluminum.
A flat version of your box.
Then all you need to do is cut out the pattern make the bends and spray on a coat of paint.
I have a graph paper drawing in the pics below but its not for this box 2 trace your template on to your piece of sheet metal as pictured i suggest 20 22 gauge steel 3 cut your piece into the same shape as template.
Bend each strip lengthwise at 90 8.
The patterns for a cardboard box will look very similar to what you need to plan out for the sheet metal box.
Plan the dimensions of your box according to its job.
With the patterns on the following pages and your sheet metal in hand it s time to lay out the project.
How to make a sheet metal box all sheet metal metal box metal tool box.
How to make a sheet metal box.
Custom cut metal boxes or trays are popular shapes our customers like us to form sheet metal into.
Lay out the panels for your box on the sheet metal using the measuring tape and the permanent marker.
I used recycled sheet metal from computers and dvd players etc.
Sheet metal tools metal tool box metal building kits metal working tools metal projects metal crafts graph paper drawings sheet metal fabrication metal workshop.
Video tutorial includes cutting the sheetmetal template and bending the pieces on my 24 grizzly box pan b.
Use the corner notcher to cut out any right angles.
1 first you want to make an expanded template for your box out of cardboard paper etc.
This is a basic tool project.
A flat version of your box.
For shop projects like these 22 gauge steel is about right.
A flat version of your box.
Ihope you find this interesting and got inspired by this.
A typical box will have six panels total with opposite sides matching one another in length and width.
The great thing is that there is practically no limits to how a metal box or tray should look like.
I have a graph paper drawing in the pics below but its not for this box 2 trace your template on to your piece of sheet meta.
Be the metal aluminum stainless steel or carbon steel sheets or plates.
